AMERICAN PILLOW MACHINE COMPANY, LLC

Est Prod Rates
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Estimated Production Rates for Pillow Systems

Pillow systems come in all shapes and sizes. Blowing lines can use a single nozzle, double nozzles, or up to six nozzles. Garnetted pillow lines can have a single stuffer or double stuffers.

Production rates largely depend on the size pillow or tick being blown or stuffed. A system blowing small decorative pillows will have a lower production rate per nozzle than a system blowing bed pillows. Bed pillow production per nozzle may even be less than furniture back production. These differences occur because of the lag time between taking one tick off of the nozzle and putting the next tick on the nozzle and pressing the foot switch. Smaller decorative pillows will fill faster than larger pillows, but there will be a higher ratio of time between pillows than when blowing a larger tick.

Of course other factors are involved in calculating production rates. Maintenance time, clean up, breaks, product style (pillow size) switches, type of fiber and degree of opening required, and experience of the operator all contribute to the overall production rate that can be expected from a pillow system.

With all of these factors considered we offer some figures that we have experienced in the field over many years with our machinery.

For 100% Polyester Fiber

System type Decorative Pillow

12-16 oz

Bed Pillow

20 oz

Furniture Back

24-32 oz

Nonwoven Batting
Single Nozzle

Horizontal Opener

10 oz each 10 sec 10 oz each 10 sec 300 lb/hr ---
Single Nozzle

Vertical Opener

16 oz each 10 sec 16 oz each 10 sec 400-500 lb/hr ---
Double Nozzle

Horizontal Opener

20 oz each 10 sec 20 oz each 10 sec 500 lb/hr ---
Double Nozzle

Vertical Opener

32 oz each 10 sec 32 oz each 10 sec 720 lb/hr ---
Balebreaker System

Four Nozzle

1200-1400 lb/hr 1500-1800 lb/hr 1800-2000 lb/hr ---
Balebreaker System

Six Nozzle

1500-1800 lb/hr 1800-2000 lb/hr 2000-2400 lb/hr ---
Garnett System

Up to 40" wide batt

--- 20 oz each 10 sec --- 90 ft/min
Garnett System

Up to 60" wide batt

--- 28 oz each 10 sec --- 120 ft/min
Garnett System

Up to 72" wide batt

--- 35 oz each 10 sec --- 150 ft/min

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This page last updated 01 Jul 2004, Copyright 2004  American Pillow Machine Company, LLC